Factory Simulation
We realize fast and individual simulations of systems, machines and processes in your production. Receive performance forecasts that support you in making strategic and operational business decisions.
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Simulation of Production Systems, Machines and Processes
With Factory Simulation, we offer a solution to quickly and efficiently carry out simulations of production systems, machines and processes based on your individual requirements. The resulting performance forecasts provide you with important insights that you can use for your operational and strategic business decisions.
Rapid integration into your specific IT landscape creates a continuous optimization cycle for the production environment based on real data from the production area.
Challenges
Fluctuations in Demand
Production Complexity
Planning Uncertainty
Scarcity of Resources
Cost and Energy Burden
Downtime Risks
Data and Transparency Deficits
Barriers to Digitization
Fluctuations in Demand
Volatile markets and rapid product changes place high demands on production flexibility.
Production Complexity
Increasing product variants increase costs and inhibit innovation and adaptability.
Planning Uncertainty
Inaccurate sales forecasts hinder efficient capacity management and productivity increases.
Scarcity of Resources
A shortage of skilled workers and investment barriers are hampering personnel planning and expansion projects.
Cost and Energy Burden
High energy prices and operating costs require targeted measures to increase efficiency.
Downtime Risks
Machine breakdowns lead to considerable production losses, and preventive maintenance is often not established.
Data and Transparency Deficits
A lack of real-time data, data silos and poor data quality make it difficult to make well-founded decisions.
Barriers to Digitization
A lack of expertise and a shortage of IT specialists are slowing down technological development.
Performance forecasts with the Digital Twin - so you can make confident decisions
Performance forecasts with the Digital Twin - so you can make confident decisions
When is a possible return on investment (ROI) achieved with a partial modernization?
How can production be optimized?
Does the system provide the required / desired output?
Which measure is most effective for the production process?
How can the system be put into operation faster / more efficiently?
Why is it that production is not delivering the expected performance?
Our solution
With the help of the Digital Twin, different scenarios can be simulated cost-effectively and efficiently – without real implementation
Digital Twin and Scenario Simulation
Construction and operation of Digital Twins for realistic validation and comparative evaluation of different production and capacity scenarios.
Capacity and Planning Optimization
Carrying out what-if analyses for demand, shift and resource planning to minimize over- and under-utilization and to increase utilization efficiency.
Maintenance Planning and Downtime Reduction
Simulation of failure rates and maintenance strategies to reduce unplanned downtimes and optimize maintenance cycles.
Root Cause Analysis and Problem Solving
Systematic modeling and analysis of production disruptions to identify causes and develop sustainable remedial measures.
Energy and
Cost Optimization
Cost Optimization
Analysis of energy consumption and cost structures to identify potential savings and improve profitability.
Data Integration and Increased Transparency
Consolidation and visualization of store floor data in conjunction with simulation results to create a reliable basis for real-time decision-making.
Video demonstration
Learn more about factory simulation with the use of the Digital Twin
Use performance forecasts for your production. Quickly carry out production simulations based on your individual requirements.
Get forecasts for the future performance of the production line and continuously optimize during operation.
Success story
Simulation of Production Scenarios: Optimization of a machine park for wire harness production
The simulation model developed was used to create a clear target image for the reorganization of the machinery in wire harness production, which was used to realistically simulate different production orders and provide investment security.
Would you like to find out more about the Factory simulation of production plants, machines and processes solution? Talk to our experts.
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