Digital Shopfloor Management

Software solutions for value stream, transparency, simulation, optimization, planning and control of your production in real time.

Analyze, plan and control your business processes in real time

Our intelligent, AI-driven store floor solution platform consolidates data from all existing sources and visualizes it in real time. Use it to overcome challenges in your company, achieve your quality targets and improve the utilization of your systems.

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Value stream analysis
  • Creating transparency for your value streams in real time
  • Digital mapping of your value streams: real-time visualization of bottlenecks and Overall Equipment Effectiveness (OEE) increase
  • Easy identification of potential improvement opportunities and priorities for action as well as the possibility of immediate corrective measures
  • Maximum resource efficiency within your value streams
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Performance measurement
  • Graphic overview of the monitored production area
  • Quick feedback on relevant KPIs through widgets
  • "Heatmap" table for precise cycle time measurement and distribution
  • Whisker plot to analyze bottlenecks for lead time distribution
  • Performance comparison with planned values
  • Immediate adaptability, reduction of downtimes, shorter ramp-up time for new product start-ups
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Order planning & optimization
  • Scheduling and exact prioritization of orders
  • Setup time optimization and matching through automated production, taking capacity utilization into account
  • Analysis of various planning scenarios
  • Optimization of order sequences
  • Improving delivery reliability
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Process optimization
  • Targeted increase in productivity, capacity utilization and transparency
  • Reduction of your production costs
  • Simple and flexible response to market and product changes
  • Automated optimization suggestions for your current processes
  • Process analysis end-to-end and in real time
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Simulation
  • Simulation of material flows and business processes in your factory
  • Analysis and targeted optimization of your value chain
  • Well-founded investment decisions based on simulation results
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Lean Manufacturing
  • Elimination of waste in the production process
  • Increased resource efficiency
  • Structured and continuous improvement through feedback loops
  • Maximum resource efficiency within your value streams
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Analysis & Alarming
  • Real-time feedback from the value chain
  • Immediate alarm from the production chain in case of machine downtime or missing material
  • Online and mobile control and monitoring of implementation progress
  • Fast response to existing faults and smart data-supported buffer optimization
  • Trend monitoring against limit values with optimum min/max levels and reduction of intermediate stocks
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Consulting
  • Individual consulting and solution expertise
  • Joint development of sustainable solution strategies, empowering customers to further develop their digitalization
  • Support and acceleration of your digital transformation
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Produktion dashboard
  • Data-driven decentralized decisions
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You don't want to waste any more energy?

Learn how to evaluate energy consumption in relation to value creation and find out where the relevant savings potential lies. Take your lean management to the next level!

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Are you ready for real-time efficiency on your shopfloor?

Learn how you can use digital store floor management to analyze production data in real time and identify and realize relevant savings potential.

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Would you like to optimize your material flows and business processes using simulations?

The simulation of material flows provides precise insights to identify bottlenecks and make decisions to increase efficiency. How could accurate simulation help your business? Discover the world of virtual simulation for optimized processes.

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Tailor-made services to suit your digitization progress

We focus on your current status and design our services accordingly.

IT landscape assessment

  • Free inventory of your existing IT infrastructure and identification of areas for action

Data quality check

  • Inventory of existing data quality for important use cases
  • Verification of data consistency
  • Identification of key data sources
  • Validity check
  • Duplicate and completeness detection

Data quality promise

  • Targeted cleansing and improvement of existing data for more precise analyses and better decisions
  • Monitoring: Establishment of checks for data consistency and validity

Data integration​​​

  • Integration of basic systems such as ERP, control systems or simple machine data
  • Connection of complex data sources and databases and mapping of ETL processes

Data privacy and security

  • Vulnerability scan: Targeted identification of potential vulnerabilities in your IT infrastructure
  • Risk analysis: assessment of risks and their potential impact on your business
  • Action plan: Clearly structured, prioritized recommendations for improved data security
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Success story

Dynamic value stream analysis of automated socket outlet production

The dynamic value stream analysis was used to stabilize production processes, reduce inventories and throughput times and achieve detailed identification and forecasting of dynamic bottlenecks through real-time transparency.

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successful companieswork with evosoft solutions.

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